机械基础第一章 金属切削过程的基本知识 下载本文

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thrift of excellent traditional and style lack deep of understanding, one-sided think in now of good situation Xia, economic smooth more fast development, and reform made major progress, and people living significantly improve, and social the career made new progress, no necessary always hard has, no awareness to China also has many poverty area, and also has many poverty population of exists, more living improve has, more need keep hard of style. Three is not strictly honest. otal thought units is a water sector, clean self-discipline away from himself too far, no real processing good living of improve and hard, and thrift excellent traditional of relationship, no effective do comply with Constitution and party of regulations must from I do up, no right mercy good bitter Le, and wealth of relationship, no right awareness to in comply with Constitution and party of regulations aspects everyone has accountability. Four, future direction and improvement measures 1, belief and faith, strengthen party spirit. One is to firmly establish the noble ideals of struggle for the ideals of communism, communist struggle for life, ready to sacrifice everything for the party and the people. Second is to continuously improve the quality and standard of political, conscientiously study Deng Xiaoping theory and \presents\hought and the scientific Outlook on development, implement the party's basic program for the primary stage of socialism, adhere to the correct political orientation, maintain highly consistent with the CPC Central Committee, is good at theories of socialism with Chinese characteristics to analyze and solve problems. Third, strengthening the party spirit and the world transformation, perseverance of the party Constitution, relive Party vows to establish correct world Outlook, Outlook on life and the world, practically embodies ideals and beliefs into action, combine lofty ideals and practical activities, transforming the objective world, activelyparticipate in the great practice of building socialism with Chinese characteristics. 2, keep the purpose in concept, changing the style of work. First, keep in mind that the purpose of serving, adhere to assuming power for the people, keep in mind the people and care about people, and the joys and sorrows of the masses, ...According to city discipline, and municipal organization Department requirements, today we held \ementation independent Commission against corruption guidelines effective strengthening led cadres style construction\c democratic life, main task is close contact thought, and work actual, control check district Standing Committee team and the personal in implementation independent Commission against corruption guidelines Shang exists of problem, in-depth carried out criticism and self-critical, further clear rectification direction and measures, effective enhanced clean politics of consciousness and initiative, firm set good of ruling image. Before the meeting, the way we take surveys solicited a views, combed, related to team building第一章 金属切削过程的基本知识

本章主要介绍以下内容:

1、金属切削过程的基本概念 2、刀具材料

课时分配:1,两个学时,2,一个学时 重点、难点:金属切削过程的基本概念 1.1 金属切削过程的基本概念 一、切削表面与切削运动(见P4-5)

(一)切削表面

切削加工过程是一个动态过程, 在切削过程中,工件上通常存在着三个不断变化的切削表面。即:

待加工表面:工件上即将被切除的表面。

已加工表面:工件上已切去切削层而形成的新表面。 过渡表面(加工表面):工件上正被刀具切削着的表面,介于已加工表面和待加工表面之间。以车削外圆为例,如下图。

roject work, cadres, cadres selection and other aspects of a total of 19, further defined the direction of rectification, enhancing the pertinence and effectiveness of democratic life. Good for this meeting, we requested the Standing Committee of the municipal party Committee, municipal Secretary General Tang Wenjin, the City Commission for discipline inspection Standing Committee Yng Xu, Jiang Jixue, Deputy Director of the personnel office, and other leading comrades present guidance allows us to warm applause for their welcome and thanks! Below, I first District Committee member of the 20XX team annual democratic meeting implementation of the corrective measures, as well as member of the team and of my own report guidelines for the implementation of the independent Commission against corruption statement invited leaders and comrades criticism. First, annual party on the 20XX team, Member of democratic life action plan implementation year 20XX, district democratic meeting a member of the team on \and practice the scientific Outlook on development\oject supporting strong enough, the industry well enough, urban construction management level needs to be improved, livelihood improvement needs to be strengthened, district team itself, such as the five aspects. ear of 20XX, we find out the problems mentioned above, based on actual Shunqing construction and development, conscientiously sum up improvements, achieving significant development results and effectiveness of their work. (A) highlight the project handle, maintain high growth of investment. Adhere to the strategy as a Foundation, carrying out projects to promote increased stamina important. One is to increase the intensity of projects towards. Actively seek national and provincial policy support, superior special transfer payments, a variety of additional income will top 700 million Yuan, a number of key infrastructure projects, livelihood projects, industrial projects into the cage. Second, increasing the project attracts. This year a total of 23 signed a major project, of which 14 billion project, China Metallurgical group, vanke group, Guangdong hengda group, Taiwan Ruentex group, on theRI group, Shenzhen Kaisa, jifeng agricultural machinery, Mercedes-Benz, Audi 4S store and other large enterprises and projects have settled in Shunqing. Third, strengthen project construction. Annual implementation focus project 39 a, fixed assets investment total will breakthrough 12 billion yuan, created district yilai history high, South door dam, and five in shop old city transformation, and Ying China industrial concentrated district construction, and city main road construction, and Northeast steam Trade Center, and modern farmers industry Park, and vocational education city, and low rental, and also room construction, and features blocks build, and farmers market transformation, and \on\engineering speed up implementation, effectiveness obviously. Expected to be achieved this year, area-wide GDP 17 billion thrift of excellent traditional and style lack deep of understanding, one-sided think in now of good situation Xia, economic smooth more fast development, and reform made major progress, and people living significantly improve, and social the career made new progress, no necessary always hard has, no awareness to China also has many poverty area, and also has many poverty population of exists, more living improve has, more need keep hard of style. Three is not strictly honest. otal thought units is a water sector, clean self-discipline away from himself too far, no real processing good living of improve and hard, and thrift excellent traditional of relationship, no effective do comply with Constitution and party of regulations must from I do up, no right mercy good bitter Le, and wealth of relationship, no right awareness to in comply with Constitution and party of regulations aspects everyone has accountability. Four, future direction and improvement measures 1, belief and faith, strengthen party spirit. One is to firmly establish the noble ideals of struggle for the ideals of communism, communist struggle for life, ready to sacrifice everything for the party and the people. Second is to continuously improve the quality and standard of political, conscientiously study Deng Xiaoping theory and \presents\hought and the scientific Outlook on development, implement the party's basic program for the primary stage of socialism, adhere to the correct political orientation, maintain highly consistent with the CPC Central Committee, is good at theories of socialism with Chinese characteristics to analyze and solve problems. Third, strengthening the party spirit and the world transformation, perseverance of the party Constitution, relive Party vows to establish correct world Outlook, Outlook on life and the world, practically embodies ideals and beliefs into action, combine lofty ideals and practical activities, transforming the objective world, activelyparticipate in the great practice of building socialism with Chinese characteristics. 2, keep the purpose in concept, changing the style of work. First, keep in mind that the purpose of serving, adhere to assuming power for the people, keep in mind the people and care about people, and the joys and sorrows of the masses, ...According to city discipline, and municipal organization Department requirements, today we held \ementation independent Commission against corruption guidelines effective strengthening led cadres style construction\c democratic life, main task is close contact thought, and work actual, control check district Standing Committee team and the personal in implementation independent Commission against corruption guidelines Shang exists of problem, in-depth carried out criticism and self-critical, further clear rectification direction and measures, effective enhanced clean politics of consciousness and initiative, firm set good of ruling image. Before the meeting, the way we take surveys solicited a views, combed, related to team building(二)切削运动

刀具与工件间的相对运动称为切削运动(即表面成形运动)。按作用来分,切削运动可分为主运动和进给运动。上图给出了车刀进行普通外圆车削时的切削运动,图中合成运动的切削速度Ve、主运动速度Vc和进给运动速度Vf之间的关系。 1、主运动

主运动是刀具与工件之间的相对运动。它使刀具的前刀面能够接近工件,切除工件上的被切削层,使之转变为切屑,从而完成切屑加工。一般,主运动速度最高,消耗功率最大,机床通常只有一个主运动。例如,车削加工时,工件的回转运动是主运动。 2、进给运动

进给运动是配合主运动实现依次连续不断地切除多余金属层的刀具与工件之间的附加相对运动。进给运动与主运动配合即可完成所需的表面几何形状的加工,根据工件表面形状成形的需要,进给运动可以是多个,也可以是一个;可以是连续的,也可以是间歇的。 3、合成运动与合成切削速度

当主运动和进给运动同时进行时,刀具切削刃上某一点相对于工件的运动称为合成切削运动,其大小和方向用合成速度向量ve表示, 见上图。 Ve=Vc+Vf 二、切削用量三要素与切削层参数 (一)切削用量三要素 1、切削速度vc

切削速度vc是刀具切削刃上选定点相对于工件的主运动瞬时线速度。由于切削刃上各点的切削速度可能是不同,计算时常用最大切削速度代表刀具的切削速度。当主运动为回转运动时:

式中d—切削刃上选定点的回转直径,mm; n—主运动的转速,r/s或r/min。 2、进给速度vf 、进给量f

进给速度vf—切削刃上选定点相对于工件的进给运动瞬时速度,mm/s或mm/min.。 进给量f—刀具在进给运动方向上相对于工件的位移量,用刀具或工件每转或每行程的位移量来表述,mm/r或mm/行程。

roject work, cadres, cadres selection and other aspects of a total of 19, further defined the direction of rectification, enhancing the pertinence and effectiveness of democratic life. Good for this meeting, we requested the Standing Committee of the municipal party Committee, municipal Secretary General Tang Wenjin, the City Commission for discipline inspection Standing Committee Yng Xu, Jiang Jixue, Deputy Director of the personnel office, and other leading comrades present guidance allows us to warm applause for their welcome and thanks! Below, I first District Committee member of the 20XX team annual democratic meeting implementation of the corrective measures, as well as member of the team and of my own report guidelines for the implementation of the independent Commission against corruption statement invited leaders and comrades criticism. First, annual party on the 20XX team, Member of democratic life action plan implementation year 20XX, district democratic meeting a member of the team on \and practice the scientific Outlook on development\oject supporting strong enough, the industry well enough, urban construction management level needs to be improved, livelihood improvement needs to be strengthened, district team itself, such as the five aspects. ear of 20XX, we find out the problems mentioned above, based on actual Shunqing construction and development, conscientiously sum up improvements, achieving significant development results and effectiveness of their work. (A) highlight the project handle, maintain high growth of investment. Adhere to the strategy as a Foundation, carrying out projects to promote increased stamina important. One is to increase the intensity of projects towards. Actively seek national and provincial policy support, superior special transfer payments, a variety of additional income will top 700 million Yuan, a number of key infrastructure projects, livelihood projects, industrial projects into the cage. Second, increasing the project attracts. This year a total of 23 signed a major project, of which 14 billion project, China Metallurgical group, vanke group, Guangdong hengda group, Taiwan Ruentex group, on the RI group, Shenzhen Kaisa, jifeng agricultural machinery, Mercedes-Benz, Audi 4S store and other large enterprises and projects have settled in Shunqing. Third, strengthen project construction. Annual implementation focus project 39 a, fixed assets investment total will breakthrough 12 billion yuan, created district yilai history high, South door dam, and five in shop old city transformation, and Ying China industrial concentrated district construction, and city main road construction, and Northeast steam Trade Center, and modern farmers industry Park, and vocational education city, and low rental, and also room construction, and features blocks build, and farmers market transformation, and \on%us engineering speed up implementation, effectiveness obviously. Expected to be achieved this year, area-wide GDP 17 billion thrift of excellent traditional and style lack deep of understanding, one-sided think in now of good situation Xia, economic smooth more fast development, and reform made major progress, and people living significantly improve, and social the career made new progress, no necessary always hard has, no awareness to China also has many poverty area, and also has many poverty population of exists, more living improve has, more need keep hard of style. Three is not strictly honest. otal thought units is a water sector, clean self-discipline away from himself too far, no real processing good living of improve and hard, and thrift excellent traditional of relationship, no effective do comply with Constitution and party of regulations must from I do up, no right mercy good bitter Le, and wealth of relationship, no right awareness to in comply with Constitution and party of regulations aspects everyone has accountability. Four, future direction and improvement measures 1, belief and faith, strengthen party spirit. One is to firmly establish the noble ideals of struggle for the ideals of communism, communist struggle for life, ready to sacrifice everything for the party and the people. Second is to continuously improve the quality and standard of political, conscientiously study Deng Xiaoping theory and \presents\hought and the scientific Outlook on development, implement the party's basic program for the primary stage of socialism, adhere to the correct political orientation, maintain highly consistent with the CPC Central Committee, is good at theories of socialism with Chinese characteristics to analyze and solve problems. Third, strengthening the party spirit and the world transformation, perseverance of the party Constitution, relive Party vows to establish correct world Outlook, Outlook on life and the world, practically embodies ideals and beliefs into action, combine ofty ideals and practical activities, transforming the objective world, activelyparticipate in the great practice of building socialism with Chinese characteristics. 2, keep the purpose in concept, changing the style of work. First, keep in mind that the purpose of serving, adhere to assuming power for the people, keep in mind the people and care about people, and the joys and sorrows of the masses, ... According to city discipline, and municipal organization Department requirements, today we held \ementation independent Commission against corruption guidelines effective strengthening led cadres style construction\c democratic life, main task is close contact thought, and work actual, control check district Standing Committee team and the personal in implementation independent Commission against corruption guidelines Shang exists of problem, in-depth carried out criticism and self-critical, further clear rectification direction and measures, effective enhanced clean politics of consciousness and initiative, firm set good of ruling image. Before the meeting, the way we take surveys solicited a views, combed, related to team buildingVf= n f

3、切削深度ap

对于车削和刨削加工来说,切削深度ap(背吃刀量)是在与主运动和进给运动方向相垂直的方向上度量的已加工表面与待加工表面之间的距离,单位mm。

对于钻孔加工来说, 式中dw----工件待加工表面直径,mm。 dm----工件已加工表面直径,mm。 切削用量三要素与切削层参数

(二)切削层参数(见P13)

在切削过程中,刀具的切削刃在一次走刀中从工件待加工表面切下的金属层,称为切削层。

在过渡表面法线方向测量的切削层尺寸,即相邻两过渡表面之切削层公称厚度间的距离。hD反映了切削刃单位长度上的切削负荷。由图得:hD=fsinkr 削 hD 其中:hD—切削层公称厚度,(mm);f—进给量,(mm/r); 。kr—车刀主偏角,()。 层 沿过渡表面测量的切削层尺寸。bD反映了切削刃参加切削的工切削层公称宽度作长度。由图得:bD=ap/sinkr 参 bD 其中:bD—切削层公称宽度,(mm)。 切 数 切削层公称厚度与切削层公称宽度的乘积。由图得: 切削层公称横截 AD=hD*bD=fsinkr*ap/sinkr=f*ap 面积AD 2 其中: AD—切削层公称横截面积,(mm)。

1.2 刀具角度

外圆车刀是最基本、最典型的切削刀具,其切削部分(又称刀头)由前刀面、主刀后面、副刀后面、主切削刃、副切削刃和刀尖所组成。其定义分别为:

(1)前刀面 刀具上与切屑接触并相互作用的表面(即切屑流过的表面)。

roject work, cadres, cadres selection and other aspects of a total of 19, further defined the direction of rectification, enhancing the pertinence and effectiveness of democratic life. Good for this meeting, we requested the Standing Committee of the municipal party Committee, municipal Secretary General Tang Wenjin, the City Commission for discipline inspection Standing Committee Yng Xu, Jiang Jixue, Deputy Director of the personnel office, and other leading comrades present guidance allows us to warm applause for their welcome and thanks! Below, I first District Committee member of the 20XX team annual democratic meeting implementation of the corrective measures, as well as member of the team and of my own report guidelines for the implementation of the independent Commission against corruption statement invited leaders and comrades criticism. First, annual party on the 20XX team, Member of democratic life action plan implementation year 20XX, district democratic meeting a member of the team on \and practice the scientific Outlook on development\oject supporting strong enough, the industry well enough, urban construction management level needs to be improved, livelihood improvement needs to be strengthened, district team itself, such as the five aspects. ear of 20XX, we find out the problems mentioned above, based on actual Shunqing construction and development, conscientiously sum up improvements, achieving significant development results and effectiveness of their work. (A) highlight the project handle, maintain high growth of investment. Adhere to the strategy as a Foundation, carrying out projects to promote increased stamina important. One is to increase the intensity of projects towards. Actively seek national and provincial policy support, superior special transfer payments, a variety of additional income will top 700 million Yuan, a number of key infrastructure projects, livelihood projects, industrial projects into the cage. Second, increasing the project attracts. This year a total of 23 signed a major project, of which 14 billion project, China Metallurgical group, vanke group, Guangdong hengda group, Taiwan Ruentex group, on the RI group, Shenzhen Kaisa, jifeng agricultural machinery, Mercedes-Benz, Audi 4S store and other large enterprises and projects have settled in Shunqing. Third, strengthen project construction. Annual implementation focus project 39 a, fixed assets investment total will breakthrough 12 billion yuan, created district yilai history high, South door dam, and five in shop old city transformation, and Ying China industrial concentrated district construction, and city main road construction, and Northeast steam Trade Center, and modern farmers industry Park, and vocational education city, and low rental, and also room construction, and features blocks build, and farmers market transformation, and \on\engineering speed up implementation, effectiveness obviously. Expected to be achieved this year, area-wide GDP 17 billion