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combination of (1) and (2).
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Each of the two approaches has its own advantages and disadvantages, and one approach may be preferred for the preparation of a particular functional polymer when the other would be totally impractical.
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The choice between the two ways to the synthesis of functionalized polymers depends mainly on the required chemical and physical properties of the support for a specific application.
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Usually the requirements of the individual system must be thoroughly examined in order to take full advantage of each of the preparative techniques. ±ØÐ뿼ÂDz»Í¬ÌåϵµÄÒªÇóÀ´³ä·ÖÀûÓò»Í¬ÖƱ¸·½·¨¡£
Rapid progress in the utilization of functionalized polymeric materials has been noted in the recent past.
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Interest in the field is being enhanced due to the possibility of creating systems that combine the unique properties of conventional active moieties and those of high molecular weight polymers.
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The successful utilization of these polymers are based on the physical form, solvation behavior, porosity, chemical reactivity and stability of the polymers.
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The various types of functionalized polymers cover a broad range of chemical applications, including the polymeric reactants, catalysts, carriers, surfactants, stabilizers, ion-exchange resins, etc.
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In a variety of biological and biomedical fields, such as the pharmaceutical, agriculture, food industry and the like, they have become indispensable materials, especially in controlled release formulation of drugs and agrochemicals.
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Besides, these polymers are extensively used as the antioxidants, flame retardants, corrosion inhibitors, flocculating agents, antistatic agents and the other technological applications.
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In addition, the functional polymers possess[p?¡¯zes+ broad application prospects in the high technology area as conductive materials, photosensitizers, nuclear track detectors, liquid crystals, the working substances for storage and conversion of solar energy, etc. ÁíÍ⣬¹¦ÄܾۺÏÎïÔڸ߿Ƽ¼ÁìÓò¾ßÓйãÀ«µÄÓ¦ÓÃǰ¾°¡£Èçµ¼µç²ÄÁÏ£¬¹âÃô¼Á£¬ºË¾¶¼£Ì½²âÆ÷£¬Òº¾§£¬ÓÃÓÚÌ«ÑôÄܵÄת»¯Óë´¢´æµÈ¡£
UNIT 13 Reactor Types
Reactors may be categorized in a variety of ways, each appropriate to a particular perspective.
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For example, Henglein (1969) chooses a breakdown based on the source of energy used to initiate the reaction (i.e., thermal, electrochemical, photochemical, nuclear).
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More common breakdowns are according to the types of vessels and flows that exist. ¸ü³£¼ûµÄ·ÖÀàÊǰ´ÕÕÈÝÆ÷ºÍÁ÷Á¿µÄÀàÐÍ¡£ Batch Reactors 1. ¼äЪ·´Ó¦Æ÷
The batch reactor (BR) is the almost universal choice in the chemist¡¯s laboratory where most chemical processes originate.
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The reason is the simplicity and versatility of the batch reactor, whether it be a test tube, a three-neck flask, an autoclave, or a cell in a spectroscopic instrument.
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Regardless of the rate of the reaction, these are clearly low production rate devices. As scale up is desired, the most straightforward approach is to move to a larger batch reactor such as a large vat or tank.
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Commercial batch reactors can be huge, 100 000 gal or more. The cycle time£¬often a day or more£¬typically becomes longer as reactor volume increases in order to achieve a substantial production rate with an inherently slow reaction.
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This limits the production rates for which batch reactors may be economically utilized. Also, batch reactors must be filled, emptied, and cleaned. For fast reactions these unproductive operations consume far more time than the reaction itself and continuous processes can become more attractive.
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2. Semibatch Reactors (SBR) 2.°ë¼äЪ·´Ó¦Æ÷
Some reactions may yield a product in a different phase from the reaction mixture. Examples would be liberation of a gas from a liquid-phase reaction or the formation of a precipitate in a fluid-phase reaction.
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To drive the reaction to completion, it may be desirable to continuously separate the raw product phase. A semibatch operation may result as well from differing modes of feeding the individual reactants.
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For reasons we will discuss later, it may be desirable to charge one reactant to the reactor at the outset and bleed a second reactant in continuously over time. Such reactors have both a batch and a flow character and, like batch reactors, are useful for slow reactions and low production rates. Õâ¸öÔÒòÎÒÃÇÒÔºóÌÖÂÛ£¬ÎÒÃÇÒ»¿ªÊ¼¼ÓÈëÒ»ÖÖ·´Ó¦ÎÒÔºóÁ¬Ðø¼ÓÈëµÚ¶þÖÖ·´Ó¦Îï¡£ÕâÀà·´Ó¦Æ÷ͬʱ¾ßÓмäЪºÍÁ÷¶¯µÄÌØÕ÷£¬²¢ÇÒÏñ¼äЪ·´Ó¦Æ÷Ò»ÑùÊÊÓÃÓÚµÍÉú²úËÙÂʵÄÂý·´Ó¦¡£
3. Continuous Stirred Tank Reactors (CSTR) 3. Á¬ÐøÁ÷¶¯½Á°è·´Ó¦Æ÷
It is a small step from the batch reactor to the CSTR. The same stirred vessel may be used with only the addition of piping and storage tanks to provide for the continuous in-and outflow.
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Faster reactions can be accommodated and larger production rates can be achieved because of the uninterrupted operation. CSTRs are most often used for liquid-phase reactions, such as nitration and hydrolysis, and multiphase reactions involving liquid with gases and/or solids. Examples would be chlorination and hydrogenation.
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It was shown that considerable gains in production rate and economics can be achieved by passing the reacting mixture through a series of CSTRs. Again, we see how
easy it is to achieve a gradual scale up, say for a specialty chemical for which is increasing. CSTRs in series are usually used for liquid-phase reactions.
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As the production rate requirement increases, batteries of CSTRs become increasingly complex and tubular reactors become attractive. With the transition to tubular reactors, some versatility is lost and more process integration is required.
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Exceedingly high production rates can be achieved with tubular reactors either by increasing the diameter of the tube or more commonly by using a sufficient number of tubes in parallel.
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Recycle reactor can be batch, CSTR, tubular, and so on in nature with the purpose of the recycle varying from one case to the next. Many large-scale commercial processes incorporate the recycle of one or more streams back to an earlier point in the process to conserve raw materials.
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This practice often results in the accumulation of impurities, which in turn requires separation. Usually it is not simply the reactor outlet stream that is recycled back to the reactor inlet, but it can be. For example in a batch reactor the reacting mixture can be recycled, or pumped around, through a heat exchanger to provide thermal control. ÕâÒ»¹¤ÒÕͨ³£µ¼ÖÂÁËÔÓÖʵÄÀÛ»ýºÍÏà¹ØµÄ·ÖÀë¹ý³Ì¡£Í¨³£Ñ»·²»ÊǼòµ¥µØ½«·´Ó¦Æ÷µÄ³öÁÏ·µ»Øµ½Èë¿Ú£¬µ±È»Ò²¿ÉÒÔÕâÑù¡£ÀýÈ磬ÔÚ¼äЪ·´Ó¦Æ÷Öз´Ó¦»ìºÏÎï¿ÉÒÔ»ØÊÕ£¬»òÓÃÑ»·£¬²¢Í¨¹ýÈȽ»»»Æ÷À´¿ØÖÆÈÈÁ¿¡£
Recycle reactor have also found valuable application in the laboratory and pilot plant because of their special characteristics. At one extreme, in which all of the product is recycled (no net flow), the reactor is the exact equivalent of the well-stirred batch reactor. ¸ù¾ÝÆäÌØÐÔ£¬Ñ»··´Ó¦Æ÷Ò²ºÜºÃµØÓ¦ÓÃÓÚʵÑéÊÒºÍÖÐÊÔ³µ¼ä¡£Ò»¸ö¼«¶ËÇé¿öÊǽ«ËùÓеIJúÎïÑ»·£¨Ã»Óо»µÄÁ÷³ö£©£¬´Ëʱѻ··´Ó¦Æ÷µÈЧÓÚÈ«»ì¼äЪ·´Ó¦Æ÷¡£
At the other extreme of no recycle, the reactor is simply the tubular variety. If there is
some net flow but the recycle rate is high, the overall reactor performs like a CSTR. Yet the reaction tube itself behaves like differential tubular reactor. This versatility of the recycle reactor can be exploited to great advantage in research and development.
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UNIT 14 Bulk Polymerization
Bulk polymerization traditionally has been defined as the formation of polymer from pure, undiluted monomers. Incidental amounts of solvents and small amounts of catalysts, promoters, and chain-transfer agents may also be present according to the classical definition.
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This definition, however, serves little practical purpose. It includes a wide variety of polymers and polymerization schemes that have little in common, particularly from the viewpoint of reactor design.
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The modern gas-phase process for polyethylene satisfies the classical definition, yet is a far cry from the methyl methacrylate and styrene polymerization which remain single-phase throughout the polymerization and are typically thought of as being bulk. ¸ù¾Ý´«Í³µÄ¶¨Ò壬ÏÖ´úµÄÆøÏà¾ÛÒÒÏ©¹¤ÒÕÊôÓÚ±¾Ìå¾ÛºÏ¹ý³Ì£¬µ«Óëͨ³£ÈÏΪµÄ¼×»ù±ûÏ©Ëá¼×Ö¬ºÍ±½ÒÒÏ©µÄµäÐͱ¾Ìå¾ÛºÏ¹ý³Ì½ØÈ»²»Í¬£¬ºóÕßÔÚÕû¸ö¾ÛºÏ·´Ó¦¹ý³ÌÖÐʼÖÕ±£³Öµ¥ÏàÌåϵ¡£
A common feature of most bulk polymerization and other processes not traditionally classified as such is the need to process fluids of very high viscosity.
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The high viscosity results from the presence of dissolved polymer in a continuous liquid phase. Significant concentrations of a high molecular-weight polymer typically increase fluid viscosities by 104 or more compared to the unreacted monomers. ¾ÛºÏÎïÈܽâÔÚÁ¬ÐøÒºÏà²úÉú¸ßÕ³¶È¡£¸ßŨ¶ÈµÄ¸ß·Ö×ÓÁ¿¾ÛºÏÎïͨ³£±Èδ·´Ó¦µÄµ¥ÌåÔö¼ÓÕ³¶È104±¶»ò¸ü¶à¡£
This suggests classifying a polymerization as bulk whenever a substantial concentration of polymer occurs in the continuous phase. Although this definition encompasses a wide variety of polymerization mechanisms, it leads to unifying concepts in reactor design.
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The design engineer must confront the polymer in its most intractable form, i. e. , as a high viscosity solution or polymer melt.
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