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ached)andon-timecontrolproblems;severitygreaterrisk,accordingtotherequiredtroubleshooting,registrationform,andsignedbythoseresponsibleforthesecurityoftheunitforthefirstafterescalation.Thirdarticleopenminemanageroncoalmineproductionjobdistrictwithinofsecurityhiddentroubleshooting,andgovernanceandreportfullisresponsiblefor;securityDeputyManagertieManagerwork,theparagraphconstructionteamheadandthebusinessdepartmentheadMember,andrunmaintenancepersonnel,areshouldaccordingtotheirofdutiesrange,onproductionequipment,andfacilities,andsiteenvironment,aspectsofsecurityhiddenforcheckandreport,andbyhiddenrectificationprogrammeforhiddengovernance.Fourthopen-pitminesafetysectionisresponsibleforthesupervisionandinspectionintheproductionareatroubleshooting,managementandreportingofcomprehensivework.Articlescopeandfocusoftheinspectionpersonnelatvariouslevels:1,operatingpersonnelbeforetakingoverandshiftbeforethejurisdictionareatoconductacomprehensiveinspectionofequipment,runningthesquadleaABB ACS510变频器的调试
(1.1kW----110kW)
一、ACS510变频器的控制盘
1．助手型控制盘(见《ACS510-01用户手册》05年版P27~P35)
下图描述了助手型控制盘的按键功能和显示信息。
2．基本型控制盘(见《ACS510-01用户手册》05年版P36~P40)
下图描述了基本型控制盘的按键功能和显示信息。
二、在默认宏下的基本调试
下面调试均以助手型控制盘的ABB标准宏为例。
①在变频器通电之前，检查确认功率电缆、控制端子的接线正确无误。下图的是ABB标准宏的端子接线与定义图。
erondutyduringmajorequipmentoverhaul,beforeandaftertheshifttodesignatedstafftounderstandtheoperationofequipmentintheequipmentandcheckonfocus.2,equipmentrepairequipmenttoselectmaintenancecheckatleasttwiceaweektokeyequipmentanddefectivedevicestoincreasethefrequencyofinspection.Teamleaderdedicatedtothedeviceeverydayoperationofalldeviceswithinthescopeofmaintenancepersonnelunderstandthemaintenanceandinspectionofkeyequipment.Paragraph3,theownerandprofessionalandtechnicalpersonnelshouldbecarriedoutdailyafterworksitevisitinspection...Evening.Controlroom:focusedoncoalseamspontaneouscombustionundertroubleshooting,help,landslide,coalfire,earth-moving,roadcarwallsitesafetysupervision,andconscientiouslyimplementtheminerectificationmeasures.Productiontechnologysection:isresponsiblefortroubleshootingwhetherexistsSupercapacity,andSuperached)andon-timecontrolproblems;severitygreaterrisk,accordingtotherequiredtroubleshooting,registrationform,andsignedbythoseresponsibleforthesecurityoftheunitforthefirstafterescalation.Thirdarticleopenminemanageroncoalmineproductionjobdistrictwithinofsecurityhiddentroubleshooting,andgovernanceandreportfullisresponsiblefor;securityDeputyManagertieManagerwork,theparagraphconstructionteamheadandthebusinessdepartmentheadMember,andrunmaintenancepersonnel,areshouldaccordingtotheirofdutiesrange,onproductionequipment,andfacilities,andsiteenvironment,aspectsofsecurityhiddenforcheckandreport,andbyhiddenrectificationprogrammeforhiddengovernance.Fourthopen-pitminesafetysectionisresponsibleforthesupervisionandinspectionintheproductionareatroubleshooting,managementandreportingofcomprehensivework.Articlescopeandfocusoftheinspectionpersonnelatvariouslevels:1,operatingpersonnelbeforetakingoverandshiftbeforethejurisdictionareatoconductacomprehensiveinspectionofequipment,runningthesquadlea
②变频器通电后，在默认的ABB标准宏(9902=1)下，按。 键切换至本地控制模式下，此时液晶显示屏左上角显示“LOC”③按MENU/ENTER键进入参数菜单，根据电机铭牌上的参数在99组设置电机参数： ? 9905(电机额定电压) ? 9906(电机额定电流) ? 9907(电机额定频率) ? 9908(电机额定转速) ? 9909(电机额定功率)
④按下START键起动电机。再按住△或▽键调整给定频率，观察液晶显示屏左上角，显示变频器和电机的旋转状态标记“(正转)”或“(反转)”在旋转，同时电机旋转。
⑤若电机转向与要求不一致，通常有以下两种方法改变转向： ? 改变任意两相电机电缆；(推荐使用)
? 更改参数1003，把原先FORWARD(正转)改为REVERSE(反转)，原先REVERSE(反转)改为FORWARD(正转)。(建议不用) ⑥按下STOP键停止电机，等到显示屏的旋转状态标记“(正转)”或“(反转)”停止转动后，再按 键切换至远程控制模式下，此时液晶显示屏左上角显示“REM”。
⑦送一个外部起动信号至DI1，使电机起动。再调整连接于AI1的模拟电位器，改变给定速度，观察液晶显示屏左上角，显示变频器和电机的旋转状态标记“(正转)”或“(反转)”在旋转，同时电机旋转。
⑧送一个外部换向信号至DI2，电机将换向旋转。
⑨送一个外部恒速信号至DI3，电机将以5Hz恒速旋转。
⑩若想监视所有端子的信号状态，按MENU/ENTER键进入参数菜单，再进入01组运行参数组，监视以下参数： ? 0118(DI1~3状态) = ×××(二进制) ? 0119(DI4~6状态 ) = ×××(二进制) ? 0120(AI1) = 0.0~100.0% ? 0121(AI2) = 0.0~100.0% ? 0122(RO1~3状态) = ×××(二进制) ? 0123(RO4~6状态) = ×××(二进制) ? 0124(AO1) = 0.0~20.0 mA ? 0125(AO2) = 0.0~20.0 mA
三、参数保存与调用、恢复出厂设置的操作
在调试变频器的时候，有时需要检验变频器硬件和软件是否完好，并且要求最后调用原有参数。这时调试人员可以按以下步骤操作： ①保存原有参数。在本地控制模式下，按MENU/ENTER键进入参数菜单，设置参数：
9902(应用宏) = -1(用户宏1存储)
把原有参数保存在用户宏1，以备调用。
②恢复出厂设置调试。设置参数：
9902(应用宏) = 1(ABB标准宏)
再做上面第二部分介绍的基本调试，以检验变频器硬件和软件是否完好。 ③调用原有参数。设置参数：
9902(应用宏) = 0(用户宏1上载)
调用原有参数。
四、常用参数
调试ACS510变频器的常用参数，除了上面提到的99组、01组参数外，还有以下参数也常用到，相关参数可根据应用需求进行相应的定义。 10组: 输入指令
erondutyduringmajorequipmentoverhaul,beforeandaftertheshifttodesignatedstafftounderstandtheoperationofequipmentintheequipmentandcheckonfocus.2,equipmentrepairequipmenttoselectmaintenancecheckatleasttwiceaweektokeyequipmentanddefectivedevicestoincreasethefrequencyofinspection.Teamleaderdedicatedtothedeviceeverydayoperationofalldeviceswithinthescopeofmaintenancepersonnelunderstandthemaintenanceandinspectionofkeyequipment.Paragraph3,theownerandprofessionalandtechnicalpersonnelshouldbecarriedoutdailyafterworksitevisitinspection...Evening.Controlroom:focusedoncoalseamspontaneouscombustonundertroubleshooting,help,landslide,coalfire,earth-moving,roadcarwallsitesafetysupervision,andconscientiouslyimplementtheminerectificationmeasures.Productiontechnologysection:isresponsiblefortroubleshootingwhetherexistsSupercapacity,andSuperached)andon-timecontrolproblems;severitygreaterrisk,accordingtotherequiredtroubleshooting,registrationform,andsignedbythoseresponsibleforthesecurityoftheunitforthefirstafterescalation.Thirdarticleopenminemanageroncoalmineproductionjobdistrictwithinofsecurityhiddentroubleshooting,andgovernanceandreportfullisresponsiblefor;securityDeputyManagertieManagerwork,theparagraphconstructionteamheadandthebusinessdepartmentheadMember,andrunmaintenancepersonnel,areshouldaccordingtotheirofdutiesrange,onproductionequipment,andfacilities,andsiteenvironment,aspectsofsecurityhiddenforcheckandreport,andbyhiddenrectificationprogrammeforhiddengovernance.Fourthopen-pitminesafetysectionisresponsibleforthesupervisionandinspectionintheproductionareatroubleshooting,managementandreportingofcomprehensivework.Articlescopeandfocusoftheinspectionpersonnelatvariouslevels:1,operatingpersonnelbeforetakingoverandshiftbeforethejurisdictionareatoconductacomprehensiveinspectionofequipment,runningthesquadlea
1001(外部1命令) = 1002(外部2命令) = 1003(转向) = 11组: 给定选择
1101(控制盘给定) = 1102(外部控制选择) = 1103(给定值1选择) = 13组: 模拟输入
1301(AI1下限) = 1302(AI1上限) = 1304(AI2下限) = 1305(AI2上限) = 14组: 继电器输出
1401(继电器输出1) = 1402(继电器输出2) = 1403(继电器输出3) = 15组: 模拟输出
1501(AO1赋值) = 1504(AO1下限) = 1505(AO1上限) = 1507(AO2赋值) = 1510(AO2下限) = 1511(AO2上限) = 16组: 系统控制
1601(运行允许) = 20组: 限幅
2007(最小频率) = 2008(最大频率) = 21组: 起动/ 停止
2101(起动方式) = 2102(停车方式) = 22组: 加速/ 减速
2202(加速时间1) = 2203(减速时间1) = 26组: 电机控制
2601(磁通优化) =
0~14
0~14 1~3 1~2 -6~12 0~17 0.0~100.0% 0.0~100.0% 0.0~100.0% 0.0~100.0% 0~36,45,46 0~36,45,46 0~36,45,46 99~199
0.0…20.0 mA 0.0…20.0 mA 99~199
0.0…20.0 mA 0.0…20.0 mA 0~7, -1~-6 -500.0~500.0.0 Hz 0.0~500.0 Hz
1~5
1(自由停车),2(积分停车) 0.0~1800.0 s 0.0~1800.0 s 0(禁止),1(允许)
五、报警与故障
在调试的过程中，若变频器出现报警或故障信号，请参阅《ACS510-01用户手册》05年版“故障诊断”部分(P193~203)。
很多报警或故障是由外围引入变频器的信号不正确导致的，这些信号包括连接到变频器电源质量、开关信号、模拟信号、脉冲信号以及通讯信号等等。所以一般首先检查这些信号是否正确；再根据设备的工艺要求检查参数设置是否正确；最后才可能是硬件故障，这时可联系供应商寻求技术支持，帮助排障。 六、补充说明
软件版本为206A的ACS510存在一些问题：
在某些情况下变频器会产生过流故障(F001)，具体现象描述如下：
1.当变频器从额定频率，额定负载运行状态开始减速到40Hz时，变频器会由于F001过流故障而停机。(例如当变频器在PID控制模式下减速时) 2.当变频器从额定频率，额定负载运行状态积分停车时，会发生F001故障。 3.当变频器在接近额定点的状态运行几分钟后，会发生F001故障。
如果客户遇到了这个故障，请告诉他们取消磁通优化功能(设置参数2601=0)。
erondutyduringmajorequipmentoverhaul,beforeandaftertheshifttodesignatedstafftounderstandtheoperationofequipmentintheequipmentandcheckonfocus.2,equipmentrepairequipmenttoselectmaintenancecheckatleasttwiceaweektokeyequipmentanddefectivedevicestoincreasethefrequencyofinspection.Teamleaderdedicatedtothedeviceeverydayoperationofalldeviceswithinthescopeofmaintenancepersonnelunderstandthemaintenanceandinspectionofkeyequipment.Paragraph3,theownerandprofessionalandtechnicalpersonnelshouldbecarriedoutdailyafterworksitevisitinspection...Evening.Controlroom:focusedoncoalseamspontaneouscombustionundertroubleshooting,help,landslide,coalfire,earth-moving,roadcarwallsitesafetysupervision,andconscientiouslyimplementtheminerectificationmeasures.Productiontechnologysection:isresponsiblefortroubleshootingwhetherexistsSupercapacity,andSuper第 3 页 共 7 页