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标准椭圆形封头稳定性校核:取?n?18mm,?e?18?2.8?15.2mm,D0?1000?36?1036mm,查表4?5得系数K1?0.9,R0?K1D0?0.9?1036?932.4mmA?0.1250.125?15.2??0.002R0?e932.4B查图4-8得:B?160MPa?p???R0?e??160?15.2?2.608MPa?0.5MPa932.4
?n?18mm满足稳定性要求□2夹套壁厚设计
圆筒壁厚:??pD2?????pt?0.4?1100?1.525mm2?170?0.85?0.4pD0.4?1100?1.524mm2?170?0.85?0.5?0.4
?n???C1?C2?1.525?1?2.525mm,取?n?4mm?3mm标准椭圆形封头壁厚:??2?????0.5pt??n???C1?C2?1.524?1?2.524mm,取?n?4mm?3mm7. 有一受内压圆筒形容器,两端为椭圆形封头,内径Di=1000mm,设计(计算)压力为2.5MPa,设计温度300℃,材料为16MnR,厚度δn=14 mm,腐蚀裕量C2=2.0mm,焊接接头系数φ=0.85;在圆筒和封头焊有三个接管(方位见图),材料均为20号无缝钢管,接管a规格为φ89×6.0,接管b规格为φ219×8,接管c规格为φ159×6,试问上述开孔结构是否需要补强?
答:根据GB150规定,接管a不需要另行补强。接管b、c均需计算后确定。
椭圆形封头的计算厚度:
16MnR在300℃时许用应力,查表D1,6~16mm时,[σ]t= 144 MPa,查表4-2,C1=0.8mm;查表D21,≤10mm时,[σ]tt= 101 MPa;fr=101/144=0.701。
标准椭圆形封头壁厚:??pD2?????0.5pt?2.5?1000?10.265mm2?144?0.85?0.5?2.5接管b的计算厚度?t?pD2?????pt?2.5?203?2.557mm2?101?2.52.5?147?1.851mm2?101?2.5接管c的计算厚度?t?pD2?????pt?接管b的补强计算:
开孔直径:d?219?2?8?2??2?0.8??197.4mm所需最小补强面积接管的有效厚度:?et?8?2.8?5.2mm,封头的有效厚度:?e?14?0.8?2?11.2mmA?d??2??et?1?fr??197.4?10.265?2?10.265?5.2??1?0.701??2058.231mm2B?2d?2?197.4?394.8mm,h1?150mm,h2?0A1??B?d???e????2?et??e????1?fr??197.4?0.935?2?5.2?0.935?0.299?181.662mm2A2?2h1??et??t?fr?2h2??et?C2?fr?2?150?2.557?0.701?537.737mm2A3?36mm2Ae?A1?A2?A3?181.662?537.737?36?755.399mm2?A,需补强增加补强金属面积:A4?A?A4?2058.231?755.399?1302.832mm2接管c的补强计算:
开孔直径:d?159?2?6?2??2?0.8??152.6mm所需最小补强面积接管的有效厚度:?et?6?2.8?3.2mm,封头的有效厚度:?e?14?0.8?2?11.2mmA?d??2??et?1?fr??152.6?10.265?2?10.265?3.2??1?0.701??1635.204mm2B?2d?2?152.6?305.2mm,h1?150mm,h2?0A1??B?d???e????2?et??e????1?fr??152.6?0.935?2?3.2?0.935?0.299?140.892mm2A2?2h1??et??t?fr?2h2??et?C2?fr?2?150?1.349?0.701?283.695mm2A3?36mm2Ae?A1?A2?A3